I bet you your female was a rex. Females don't hold their curl very well, and some will look straight, the only key being their whiskers are still curled a little.
No, rat gene's work exactly as they are predicted to if you know what genes you are working with.Well I thought that too, I mean it makes sense. But no I've got a bunch of double-rexes in my freezer to prove that rat genes are unpredictable.
And my females were very standard, they came from Petco.
Got a picture of your double rex and the supposed parents? My only other guess would be that you have some poor fuzzies or other recessive genes at work in both parents.