DIY PVC the easy way (plus lots of ways of making it more complicated)

[Coluber42]

I've just finished a new PVC enclosure for my BP. He's still young and may not "need" this much space yet strictly speaking, but it has a good amount of cover (and will have more soon) and I think he'll do fine with it, and benefit from the exercise/enrichment possibilities it offers compared to his 20-gal tank. In any case, setting up a new enclosure using the same heating equipment from the old one and getting the temps right on day 1 is easy this time of year, because the living room is often in BP-care-sheet territory even without it; so I can experiment a little and see how things go. I'll find out what changes or additions I need to make as the weather gets colder.

Here's the "easy way" part: I don't have a table saw, and given my work space it would be fairly awkward to get straight cuts with a jigsaw. So I ordered all the parts of the main enclosure pre-cut, sliding doors included, from tapplastics.com (www.usplastics.com and www.eplastics.com also sell it online, but Tap makes it really simple to just order the sizes you want). Basically, it was very straightforward to calculate all the dimensions, and the only slightly complicated part was calculating the height of the doors based on the amount of space the track takes up and the amount of space needed to get them in.
Anyway, all the pieces showed up cut to spec and ready to assemble, so assembling it was barely any more complicated than putting together Ikea furniture. I screwed everything together first, then went around with a line of PVC cement in all the corners, although I think I didn't really need to do that, especially since there's a plastic bin in the bottom anyway so even an entire spilled water bowl would be well contained before it ever reached the joints. The PVC cement is pretty nasty stuff and you really, really need good ventilation when using it. Plus the rest of the container really doesn't last very long. I think you could completely skip it and be totally fine. The only other thing I did before assembly was to drill the ventilation holes.

Ordering everything pre-cut isn't the cheapest way to do it by any means, although it's still probably a bit cheaper than one from Animal Plastics or whatever. But it's convenient and it lets you customize your dimensions very easily, and then you basically don't need more than a drill/screwdriver to assemble it.


Now for the complicated part:
I like DIY projects, but I can't ever just do the basic version of anything. So my enclosure has a bunch of extra bells and whistles.
For starters, I wanted a removable bottom for easy dumping and cleaning. So I got an under-bed storage bin and cut off the top half, leaving a tray about 4" deep, and I planned the footprint of the enclosure around those dimensions. This also has two other advantages: One, I can use a UTH inside the PVC box but outside the plastic bin, which means it doesn't have to heat all the way through half-inch PVC. Two, in the winter my living room gets down as low as 55° during the work day and overnight, which means that in a glass tank I have to watch out for condensation in the corners when the temps and humidity are otherwise correct. The "false bottom" will mean that there's a little more air around the outside of the plastic but inside the enclosure, so there won't be any damp aspen in the corners.
But the bin is not really a rectangle; it has cut outs where it has handles, and the corners are rounded. So I put a 3" wide shelf just above the edge of the bin, with just enough room to slide the bin out over the bottom track for the sliding doors. The shelves also mean that I can pull the bin partway out like a drawer and it won't fall, which is fairly handy for getting at stuff in the back corners.



You'll notice this looks very tall for a BP enclosure. It is tall, in order to provide climbing opportunities and to make more effective space by using upper levels. But this is still for a BP, so I wanted to build upper levels that have walls so they can have substrate and hides, and feel like a more normal place for a BP to hang out than just a basking shelf. So I made a frame out of PVC that holds two upper levels. The other function of this frame is to hold the RHP. With such a tall enclosure, I wanted the RHP closer to the floor. So instead of mounting it to the ceiling, it's mounted to the underside of the second story, and that was what determined the dimensions of the frame. Since I couldn't find a plastic bin exactly the same dimensions as the RHP, I built my own PVC tray that sits in shelf brackets in the frame above the RHP. That means that the snake can't climb around or pee on the RHP, but the panel is still closer to the floor and also located centrally in the cage, which I hope will help keep the heat distributed evenly. The middle level is just a plastic bin hanging from the rails.



The sliding door track came in a 6-foot length. So I mounted tracks on the sides as well as the top and bottom to hold the edges of the doors when they're closed. The cords for the RHP, light, thermostat probes, etc, all go in and out through a hold with a desk grommet in it. I used a 1.5" hole because I already had a hole saw that size and most plugs will fit through it. The desk grommet just pops into the hole from the inside of the cage. It's a snug-ish fit, but I could see a snake eventually working it out if there are cords it could climb on that could wiggle it around. But as long as the cords are tacked down it's not going anywhere.

For starters, I just put in basically all the same stuff from Hoosac's tank in the bottom level, in mostly the same configuration, plus a few random paper towels, and a few other things he's familiar with in the upper levels. It's going to get some more fake plants in the next few days, and then some real plants too. To that end, there's a fluorescent fixture in there, which will be on a timer, but I'm going to let him settle in a bit before I set that up. At the moment, he's making a full inspection of the new digs. And right after taking the photo I noticed that he'd "christened" it with a big ol' poop. (So while you're ignoring that big pile in the corner, you can also ignore that the two readings on the thermometer are practically the same - before turning on the UTH I wanted to see what the temperature differential would look like with just the panel)



That piece down at the bottom in front is there to fill in the gaps between the top of the plastic bin and the sliding doors. It has the arch cut out to accommodate the slight curvature of the bottom of the bin. It's not screwed in or anything, because that would stop the bottom from coming out. So it's just held in place by the sliding doors.
The one big thing left to do is to add a very low-profile track on the sides to hold plastic sheets to slide over the ventilation holes as needed in order to maintain the humidity in the winter. That's not immediately urgent, but I know I'll need to at least partially cover those holes come January. I'm also planning to add some pothos and spider plants in hopefully-un-tip-able containers on the two upper levels, so that the pothos vines can hang down. The other thing I want to try with pothos is putting the pot on top of the cage and poking the growing end of the vines in through a hole. Then it can grow into the enclosure without having to have its soil sat on or knocked over. We'll see how that works out.

All in all, this was a fun project that went pretty smoothly. In case it isn't clear, the material in question is "Foamed PVC" or "Expanded PVC"; it's not solid PVC like pipes are made of. In some ways it's like working with plywood, but not. It's more plasticky, a bit more uniformly bendy. You can sand it, but the dust is probably worse for you than wood dust. You only really want to sand it at edges though, since the flat surface is satiny and smooth molded, and the cut edges are not. The other thing to know about it is that it gets dinged up pretty easily, and dings and holes show up more than they do on wood. That stuff would probably show up less if it were gray or black. But otherwise, the PVC is pretty easy to work with. If you have a table saw, it's probably cheaper to cut it yourself. If not, ordering it pre-cut is a good way to go.