So I have decided to make some PVC cages for myself instead of buying them. I figured I could save some serious money after building 5 or 6 of them, so I have planned and researched and finally came up with a good idea of what I wanted. No surprise, it looks a whole lot like the manufactured ones out there. First I drafted up some plans and went to work making a jig that I could use over and over again. Basically I wanted something to hold the plastic while I heated it up and bent the corners, so I came up with a box made of MDF with rounded corners and a system of braces built in to hold the plastic in place while I bend it. It ended up working pretty well for the test run, though there are some adjustments to be made. I made another jig for cutting the door but I didn't like the end result (it was about 1/8 inch off...) so I will be building another jig for the next test. Anyway, after I get the kinks worked out, I will be able to build 3' X 2' X 1' cages with clear doors and good hardware with flexwatt heat for under 100 bucks each! That's LESS THAN HALF of what I would pay for the cage if I ordered it! Plus, it gives me something to tinker with while my snakes are growing up! Let me know what you think!
Starting out by securing Expanded PVC in jig.
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First bend made and second side secured in brace.
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Bending the next corner.
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My girlfriend doing a little bending with the Bosch heat gun.
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The cage all bent up and ready to remove from the jig.
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The cage, removed from the jig.
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Sides installed.
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Finished cage, without doors, heat, etc...
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